Control Specialties Introduces Smart No-Loss Condensate Management Solutions to Reduce Compressed Air Waste and Improve Factory Efficiency
Control Specialties introduces advanced no-loss condensate management systems designed for Industry 4.0 environments, helping manufacturers reduce compressed air waste, improve equipment reliability, and support automated factory efficiency.
Control Specialties Introduces Smart No-Loss Condensate Management Solutions for Industry 4.0 Manufacturing
Gainesville, Georgia - Nov 20, 2025 - Control Specialties, Inc. has expanded its lineup of smart, no-loss condensate management technologies built for today's advanced manufacturing and Industry 4.0 environments. These solutions help factories reduce compressed air waste, stabilize automated processes, and improve long-term equipment reliability.
As plants transition toward more automated and data-driven operations, inefficient timed or manual drains can disrupt production by wasting air, causing pressure drops, and increasing energy costs. Studies show that poor condensate drainage can waste up to 30% of compressed air energy in industrial facilities.
"Modern factories rely on stable, efficient, and interruption-free air systems," said Margie Moschetti, spokesperson for Control Specialties, Inc. "Our no-loss condensate solutions support automation, improve compressed air efficiency, and help manufacturers achieve measurable energy savings."
Control Specialties' expanded offerings include smart no-air-loss drainage systems, debris-handling condensate units, and solutions adaptable to automated steam networks, including pressure-reducing stations and Hoffman-based steam trap systems. These technologies reduce manual intervention, support predictive maintenance, and enhance uptime across steam and compressed air operations.
Key Benefits:
Reduced compressed air waste and energy loss
Improved stability for automated manufacturing systems
Lower risk of equipment failure from improper draining
Minimal manual maintenance and operator involvement
Increased uptime across steam, air, and process systems
These solutions align with Control Specialties' mission to support advanced manufacturing, factory automation, and long-term operational efficiency.
Featured Product
Cold air to -50°F (-46°C) from your compressed air supply - with no moving parts!
A low cost, reliable, maintenance free solution to a variety of industrial spot cooling problems. Using an ordinary supply of compressed air as a power source, vortex tubes create two streams of air, one hot and one cold, with no moving parts.
Vortex tubes can produce:
"¢ Temperatures from -50° to +260°F (-46° to +127°C)
"¢ Flow rates from 1 to 150 SCFM (28 to 4248 SLPM)
"¢ Refrigeration up to 10,200 Btu/hr. (2571 Kcal/hr.)
Temperatures, flows and refrigeration are adjustable over a wide range using the control valve on the hot end exhaust.
EXAIR Vortex Tubes are constructed of stainless steel. The wear resistance of stainless steel, as well as its resistance to corrosion and oxidation, assures that EXAIR Vortex Tubes will provide years of reliable, maintenance-free operation. https://exair.co/184_530
